Cleansonic

Precision Cleaning in Watchmaking in 2023

admin-arxama — Mon, 11 Sep 2023 09:48:59 +0000

Precision Cleaning in Watchmaking

In the world of watchmaking, every second counts. Every movement, every “tick-tock,” is a testament to ingenuity and precision.

But did you know that behind this mechanical symphony lies an essential element that is often overlooked?

Precision cleaning in watchmaking is much more than just a routine maintenance step. It is the key to ensuring the longevity and performance of these moving works of art.

Watchmaking precision: a delicate balance

Watches, whether luxury timepieces or everyday companions, are incredibly precise mechanisms. Every component, from the tiny gears to the delicate hands, works in harmony to provide an infallible measure of time. However, this delicate balance can be disrupted by contaminants such as machining fluids, metal particles, fingerprints, or dust.

The negative effects of pollutants on watch mechanisms

In the complex microcosm of a watch, every component is a key element that contributes to the perfect mechanical symphony. However, this meticulously orchestrated harmony can be jeopardized by an insidious threat: mechanical or organic contaminants.

Even though these particles are infinitely small, their effects can be devastating:

Impaired fluidity of movement

Residues disrupt the smoothness of movement, creating unwanted resistance that can lead to subtle but significant deviations over time.

Loss of accuracy

The very essence of a watch lies in its ability to measure time with absolute precision. Residual contaminants, even in infinitesimal quantities, can disrupt the mechanisms or interfere with regular oscillations, thereby compromising the watch’s chronometric acc

Risk of premature wear

Unwanted particles can cause premature wear on components because they act as microscopic abrasives. Over time, this wear can lead to a decline in the watch’s overall performance, affecting its durability and accuracy. The accumulation of contaminants can therefore cause damage that is invisible to the naked eye

Precision cleaning in watchmaking: an essential process

In light of these challenges, precision cleaning in watchmaking is essential.

This meticulous process is not simply about removing surface contaminants. It requires a deep understanding of the materials, mechanisms, and design of each watch.

Les équipements de nettoyage de précision dédiés à l’horlogerie proposés par Cleansonic sont spécialement conçus pour répondre à cette problématique complexe. Ils allient l’expertise technique et les technologies de pointe, afin d’éliminer les polluants sans compromettre la délicatesse des mécanismes et pièces fragiles.

When watchmakers entrust their creations to the expert hands of this equipment, they ensure that every watch or subassembly is handled with the care and precision that this cutting-edge technology demands.

Every part is inspected, every crevice is cleaned, and every movement is restored to its precise harmony. We ensure the highest standards of cleanliness, thereby guaranteeing performance and longevity, as well as preserving the value of each watch.

How can we ensure the longevity and performance of watches?

Imagine a watch that keeps ticking with precision, standing the test of time. Precision cleaning, as part of routine maintenance, is also key to ensuring its longevity and long-term performance.

When watch manufacturers use the precision cleaning equipment offered by Cleansonic, they are investing in the quality and durability of their products.

Thanks to these advanced technologies, components can be thoroughly cleaned without risk of damage. This ensures that the watches retain their accuracy, their aesthetic appeal, and their market value.

Conclusion

In the watchmaking industry, where precision and quality are non-negotiable, precision cleaning is an essential part of the process. Every watch—whether a vintage masterpiece or a modern creation—deserves to be treated with care and expertise.

Cleansonic’s expertise lies in the design and manufacture of equipment that meets the exacting standards of the watchmaking industry.

Thanks to the precision cleaning equipment for the watchmaking industry offered by Cleansonic, watchmakers can ensure that every watch they produce continues to run with great precision.

Notre équipe professionnelle et expérimentée, associe son savoir-faire à des procédés de pointe, afin de garantir des niveaux de propreté exceptionnels. Découvrez nos solutions en « engineering global », à destination des industriels de l’horlogerie, permettant de maintenir performance et valeur de leurs créations.

Precision cleaning in the medical field

admin-arxama — Thu, 27 Jul 2023 07:41:19 +0000

Precision cleaning in the medical field

The medical field is one where cleanliness and safety are essential. From medical devices to equipment used during surgical procedures, the cleaning of medical supplies plays a crucial role in patients’ health and well-being.

This is where precision cleaning comes into play, meeting the highest standards of hygiene and quality.

Cleanliness Requirements in the Medical Sector

This sector is subject to strict standards and rigorous regulations established by health authorities. These rules ensure that medical devices are clean and free of bacteria that pose a risk to both patients and healthcare professionals. Any deviation from these standards can pose risks to patient safety and compromise the effectiveness of medical treatments.

Benefits of Precision Cleaning

Precision cleaning in the medical field offers several significant advantages.

First and foremost, it ensures decontamination, enabling the thorough sterilization of medical devices and thereby eliminating the risk of nosocomial infections spreading.

In addition, cleaning medical components helps eliminate contaminants such as manufacturing residues, oils, or unwanted particles that could interfere with the proper functioning of medical devices.

Precision cleaning enhances the durability and reliability of medical implants and equipment, thereby extending their operational lifespan and minimizing long-term replacement costs. As a result, healthcare professionals can have complete confidence in the quality of medical devices, which translates into better care for patients.

Methods for cleaning medical devices

Various precision cleaning methods are used in the medical field to meet the specific needs of each application. Each method offers specific advantages in terms of effectiveness and results.

Among the most commonly used techniques are:

– Ultrasonic cleaning, which uses high-frequency ultrasonic waves to remove contaminants and reach hard-to-access areas. This method ensures optimal cleaning, regardless of the parts’ geometric complexity

– Spray cleaning, which is more suitable for parts with simple geometries.

These effective and reproducible cleaning methods help reduce the use of harsh chemicals, which aligns with current environmental concerns.

The Challenges of Precision Cleaning in the Medical Industry

Precision cleaning in the medical field is not without its challenges. Some medical devices are extremely sensitive and require a customized approach to ensure they are clean without causing damage.

In addition, companies that manufacture medical devices must adapt and remain vigilant while complying with constantly evolving standards and regulations.

Cleansonic’s Commitment to Quality and Safety

At Cleansonic, we understand the critical importance of precision cleaning in this field. We provide medical device cleaning equipment tailored to each customer’s needs, in compliance with current standards.

Our approach is based on the use of cutting-edge technologies, such as ultrasonic cleaning, for cleaning medical components. This ensures optimal sterilization, as well as reliable and reproducible results.

In conclusion, precision cleaning plays a vital role in the medical field by ensuring a high level of cleanliness and safety for the medical devices used in patient care. A meticulous and specialized approach is necessary to meet the industry’s rigorous standards and provide reliable, technologically advanced medical equipment.

At Cleansonic, our commitment to quality and safety enables us to make a positive contribution to the effectiveness of medical care and to patients’ well-being.

Why is precision cleaning essential to ensuring the quality of your parts?

admin-arxama — Tue, 27 Jun 2023 09:22:13 +0000

Why is precision cleaning essential to ensuring the quality of your parts?

In industry, the quality of parts is a key factor in ensuring optimal performance and the longevity of equipment. As a result, precision cleaning of parts is an essential step in ensuring their performance and durability. In this article, we will explore the importance of ensuring high-quality part cleaning and how to choose the precision cleaning solution best suited to your specific needs.

But what exactly is precision cleaning?

A quick reminder: This is a cleaning process designed to remove contaminants, residues, and unwanted particles from the surface of parts. It is a precision cleaning process engineered to ensure optimal cleanliness while preserving the integrity of the part and preventing damage or deformation.

The Benefits of Precision Cleaning for Ensuring the Quality of Parts to Be Processed

Precision cleaning offers numerous benefits for ensuring part quality. First, it helps improve the service life and performance of parts by removing contaminants that could cause damage or failure. Additionally, it reduces the risk of cross-contamination between parts and products, which is particularly important in certain industries, such as the medical industry. Finally, this cleaning process can help improve the overall quality of parts by reducing surface defects and measurement errors. It can also facilitate subsequent processing and assembly operations by removing particles that could interfere with the production process.

How do you choose the best solution for your parts?

When selecting a precision cleaning process for your parts, it is important to consider several factors.

First, you need to consider the type of part and the material
it is made of, as well as the complexity of its shape and its quality requirements. You should then select the precision cleaning technology that best suits your specific needs, both in terms of quality and productivity.

Finally, you should make sure to work with a responsive and reliable service provider who has the necessary skills and experience to deliver high-quality equipment and service.

To do this, verify your provider’s credentials and certifications, and check other customer reviews and testimonials to make sure you’re making the right choice.

Conclusion

Precision cleaning is an essential step not only for ensuring the quality of your parts but also for saving time and money. In fact, cleaning your parts with care and precision helps extend their lifespan and long-term performance, while reducing the risk of cross-contamination and improving the overall quality of the parts.
By ensuring that parts are properly cleaned, you can guarantee the quality of your production process and your final product, thereby enhancing the satisfaction of your customers and business partners. To choose the optimal precision cleaning solution for your specific needs, it is important to consider several criteria, such as the type of part, the material, the geometric complexity, and productivity. And, of course, all of this while ensuring you select a competent and reliable partner.

Cleansonic addresses the challenges faced by manufacturers by offering a wide range of precision cleaning equipment « turnkey “, combined with a comprehensive service package that includes installation, commissioning, and user training, as well as responsive after-sales support (preventive and corrective maintenance) with service calls within 48 business hours in France.

A new orthopedic implant cleaning line for SERF

admin-arxama — Tue, 23 May 2023 11:00:00 +0000

A new orthopedic implant cleaning line for SERF

SERF, a manufacturer of orthopedic implants, recently acquired a new final cleaning line from Cleansonic. This new machine enables SERF to double its productivity and clean up to 400,000 implants per year while significantly conserving water resources.

In this article, we will explore the features of this Pluritank cleaning line, focusing on its efficiency and cost-effectiveness in terms of water consumption. We will also discuss the importance of this new strategic partnership for the company.

Dive into the world of innovation in orthopedic implant cleaning and discover how SERF and Cleansonic are pushing the boundaries to deliver products of exceptional quality.

A high-performance cleaning line tailored to SERF’s needs

SERF’s new ultrasonic cleaning line has been specifically designed to meet the needs of orthopedic implant manufacturers.

Thanks to optimizations in the control software and the use of appropriately sized tanks, productivity has doubled. The use of a PLC allows for the management of priorities and the sequence of the robot’s actions, based on contact times in the baths.

Data Matrix codes will be added to identify each swing and allow the controller to select the appropriate program without human intervention.

Significant water savings

SERF’s new final cleaning line has also been designed to conserve water. In fact, this machine can clean twice as many implants while using 40 times less water (23 L/h) compared to the previous machine.

Pour parvenir à ce niveau de performance, Cleansonic a mis en place un système lift-out dans la dernière cuve d’eau déminéralisée. Ce système garantit un égouttage très progressif mais particulièrement efficace et réduit considérablement le temps nécessaire pour le séchage.

On a mirror-polished surface, it is essential that cleaning leaves no streaks. The Pluritank cleaning line rises to the challenge.

This coated hip prosthesis is one of the most difficult SERF implants to clean.

SERF and Cleansonic: A Strong and Committed Partnership

To successfully carry out this project to acquire the new final cleaning line, SERF has chosen to partner with Cleansonic.

“For this project, we needed a reliable and highly committed partner,” says Stéphane Jardiau, Director of Production & Supply Chain at SERF.

This is not their first collaboration, as he had previously praised Cleansonic’s dedication and professionalism during the retrofit of two earlier cleaning systems, which were completed within tight deadlines. The project involved a complete overhaul of the automation and programming, as well as the safety systems and wiring for the inter-operation and final cleaning equipment.

The company fully met SERF’s expectations by adhering to the schedule and delivering a service of impeccable quality.

The SERF teams did not hesitate to entrust this new project to Cleansonic, which once again brought its full expertise and know-how to bear, thereby ensuring complete control over the cleaning process and optimal cleaning results.

As of today, the cleaning line has been installed and is undergoing acceptance testing. Following that, all necessary qualification phases will be carried out, which should allow production to begin by the end of the year.

Conclusion

By choosing Cleansonic, SERF was able to rely on a single point of contact who was able to meet its specific needs. The collaboration between the two companies has been fruitful, reflecting a relationship built on trust and a shared commitment to excellence.

By acquiring a new, high-performance, environmentally friendly final cleaning line, the orthopedic implant manufacturer was able to double its productivity while significantly conserving water resources.

Like SERF, choose a comprehensive engineering solution that will give you complete control over the cleaning process and ensure optimal cleaning results.

Ultrasonic cleaning: a rapidly growing industrial cleaning technology

admin-arxama — Mon, 24 Apr 2023 14:22:48 +0000

Ultrasonic cleaning: a rapidly growing industrial cleaning technology

Cleaning parts and subassemblies in industrial manufacturing requires the right tools to ensure effective cleaning. Ultrasonic cleaning is a rapidly growing technology that meets even the most stringent standards.

In this article, we will explain how this industrial cleaning process works, its advantages, and its applications.

What is ultrasonic cleaning?

Ultrasonic cleaning is an industrial cleaning process that uses ultrasonic waves to remove liquid and solid contaminants from the parts being cleaned.

Ultrasonic consists of high-frequency sound waves, with frequencies above 20,000 Hz, and is therefore inaudible to the human ear.

How does ultrasonic cleaning work?

Ultrasonic waves are generated by piezoelectric transducers, which convert electrical energy into mechanical vibrations. These vibrations are then transmitted to a cleaning fluid (water + detergent or solvent), which generates pressure waves.

Pressure waves generate energy-rich microbubbles that travel through the liquid. When these microbubbles come into contact with the surfaces to be cleaned, they implode, releasing an amount of energy equivalent to that of mechanical brushing. This physical phenomenon is called “cavitation.”

The Benefits of Ultrasonic Cleaning

Ultrasonic cleaning is more effective than traditional cleaning methods, such as manual cleaning or water jet cleaning.

It offers many benefits:

Multi-directional cleaning

Ultrasonic waves propagate in multiple directions. This makes it possible to clean hard-to-reach areas, including pores in materials, blind holes, and surfaces with complex geometries.

This cleaning process is particularly effective at removing contaminants such as grease, oil, and polishing compounds, as well as fine particles, dust, and other contaminants.

Environmentally friendly

This cleaning process does not use solvents that are harmful to users or the environment. In most cases, it uses biodegradable cleaning solutions (water + detergent) or Class A3 fluids.

Economical

Ultrasonic cleaning helps reduce labor costs as well as the cost of consumables.

In fact, cleaning products are filtered and recycled to maximize their useful life.

Ultrasonic cleaning processes are often automated. This helps reduce costs and frees up staff to perform other tasks.

Automation also ensures that cleaning processes are consistently reproducible. It is also important to note that the ultrasonic cleaning process does not alter surface finishes in any way.

Reduced maintenance costs

Ultrasonic cleaning, which removes particulate matter from parts or subassemblies, increases the reliability and service life of equipment by eliminating contaminants that can cause malfunctions or failures.

Industrial applications

Ultrasonic cleaning is used in various advanced fields, such as:

– Automotive and automotive suppliers,

– Aerospace,

– Médical,

– Electronics,

– Optics,

– Watches and jewelry.

How does an ultrasonic cleaning tank work?

Ultrasonic tanks consist of several components, namely:

– A cleaning tank, usually made of stainless steel

– An ultrasonic generator,

– Ultrasonic transducers,

– A bath heating system,

– A cleaning basket.

Ultrasonic transducers are mounted on the bottom and/or sides of the cleaning tank. They are controlled by an ultrasonic generator. When the generator is activated, it sends a high-frequency electrical current to the transducers, which convert this signal into mechanical vibrations.

The vibrations travel through the cleaning fluid, creating pressure waves. These waves generate microbubbles that implode upon contact with the surfaces to be cleaned, releasing energy equivalent to mechanical brushing.

The factors that contribute to the effectiveness of ultrasonic cleaning are:

– Bath temperature,

– Concentration of the cleaning product,

– Contact time,

– Ultrasonic frequency and power.

How long does an ultrasonic cleaning cycle take?

Cleaning time depends on the type of parts and the amount of contaminants to be removed. However, it remains a fast and effective cleaning process. In general, the average cleaning times observed for ultrasonic cleaning of production parts range from 3 to 10 minutes.

During maintenance cleaning operations, where parts may be much more contaminated, the cleaning phases can last anywhere from 15 to 30 minutes.

Conclusion

Ultrasonic cleaning is gaining widespread adoption in industry. It offers numerous technical and economic advantages over traditional technologies. This cleaning process is highly effective, technologically advanced, reproducible, automatable, and environmentally friendly. It also improves performance and reduces costs.

If you are looking for a cleaning process for your parts and subassemblies, ultrasonic cleaning is an option worth considering. The equipment offered by Cleansonic provides manufacturers with a turnkey solution to their cleaning challenges. Our team of experienced professionals will guide you toward the optimal industrial cleaning process to meet your needs.

For more information, explore our range of ultrasonic cleaning equipment.

Spray Cleaning in 2023: Why Use It?

admin-arxama — Thu, 23 Feb 2023 09:22:16 +0000

Spray Cleaning: Why Use It?

Spray-cleaning machines are a powerful tool for optimizing the cleaning costs of your parts.

They are suitable for automatic cleaning, regardless of the size, shape, or material of the products.

What is spray cleaning?

What are its advantages? What should you watch out for?

In what situations is it recommended?

We answer all these questions in this first article.

Qu’est-ce que le nettoyage par aspersion ?

Spray cleaning is an industrial cleaning method. It is also known as spray cleaning. It is used to remove dirt, residues, and contaminants from surfaces.

Often referred to as in-process washing, this technology involves drawing cleaning fluid from a buffer tank using a pump and spraying it onto the parts to be cleaned via spray bars equipped with nozzles.

The Benefits and Considerations of Spray Cleaning

Spray cleaning is a particularly effective method for removing contaminants from surfaces. However, this type of industrial cleaning requires special attention. First, it is important to determine whether this method is suitable for the specific application, and then to ensure that it is used correctly.

The benefits of this industrial cleaning:

> Contaminants are effectively removed, even in hard-to-reach areas,

> Spray nozzles can cover large areas in a short amount of time,

> It can be used to clean a wide variety of materials, shapes, and sizes of parts,

> It can be automated for faster and more precise cleaning,

> A variety of chemicals can be used to improve cleaning effectiveness.

Cleaning that requires technical training:

Water consumption can double, and noise from the pressurization pumps and nozzles can be loud if the machine is not properly configured.

It should be noted that this type of cleaning may require additional safety precautions. Pressurized liquids can be dangerous if handled improperly. It is therefore important to follow the appropriate safety procedures and wear the required personal protective equipment.

This cleaning method therefore requires technical expertise to ensure proper use and maintenance.

Cleansonic’s service technicians provide staff training during the installation of new cleaning equipment

Spray cleaning: What is it used for?

This cleaning process is commonly used in industries such as the automotive, aerospace, food, and pharmaceutical sectors.

Here are some common examples of situations where spray cleaning can be used:

Cleaning of mechanical parts and electronic components

Spray cleaning is highly effective at removing dirt, grease, oil, and residues that accumulate on mechanical and electronic components. As a result, it is often used in the automotive industry, the electronics industry, and other similar sectors.

Cleaning of production equipment

Production machinery and equipment often require regular cleaning to operate efficiently. Spray cleaning is an effective way to clean production equipment quickly and efficiently.

Cleaning of food processing equipment

Spray cleaning is commonly used in the food industry to clean food processing equipment such as production lines, vats, and tanks.

Cleaning of medical and pharmaceutical equipment

Medical and pharmaceutical equipment must be cleaned regularly to maintain hygienic and safe conditions. Spray cleaning is often used to clean this equipment because of its effectiveness and its ability to reduce cross-contamination.

As you can see, spray cleaning is a solution that can significantly help optimize the costs associated with the precision cleaning of your industrial parts.

Cleansonic cleaning machines automatically clean, rinse, degrease, and dry your metal or plastic parts.

For more information, check out our line of spray cleaning machines.